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Transformer Dryout Systems

        
                      

VACUUM DRY-OUT UNIT

On-line Vacuum Dry-out units allow drying of transformer windings while the transformer remains in normal service. Maintaining low moisture levels in the cellulose ensures the transformer is less likely to fail due to shock loadings, such as lightning or through faults, and insulation material is not degraded through chemical reaction with moisture.  

ESI operates a Transformer Oil PCB Dechlorination and Recycling Facility in the ACT as well as an itinerant service in some Australian States and Overseas.

All plant operations are operated via a computer controlled SCADA system which ensures

maximum protection to the Operator and Environment and that the integrity of the oil properties are maintained throughout the entire process. As fully licensed PCB Waste Transport Operators, ESI can provide a one-stop oil exchange service utilising our dedicated tanker, filtration and vacuum filling equipment operated by specialist staff.

ESI own the exclusive rights to Velcon Transformer Oil Filter Technology in Australia. Over the past few years ESI have developed small portable transformer drying systems utilising Velcon’s Superdri dissolved moisture removal cartridges to dry the transformer cores online.

The advantages of this system includes:
a) The transformer can be left in the service during the entire operation
b) No mechanical stresses are imposed on the insulation or tank
c) Core shrinkage is minimised as water is replaced by dry oil on removal
d) Drying is gradual and can be monitored through on-board metering

 

The following results illustrate the benefits of our regeneration.
Customer: North Power New Zealand Hikurangi Zone Sub.
Transformer contained approxiamately 8000 litres of oil.

The transformer was firstly reclaimed by our Fullers Earth plant for full acid removal, degas and dehydrate oil defore installing Velcon Dry Out plant.

 

Date
Moisture ppm
Oil temp bottom
%M/dw
Before Dry Out
1.12.1998
45
46degC
1.8
After Dry Out
27.2.1999
12
40degC
Further Tests
3.3.1999
11
40degC
13.4.1999
13
40degC
25.6.1999
12
40degC
18.7.1999
12
40degC
0.6

 
See the Articles page for "Field Trial of Vacuum Dry-out"

   

 

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